Engineers are involved early on in the development phase of our customer’s projects. In the DMG MORI Medical Excellence Center, set up specifically for this purpose at DECKEL MAHO Seebach, the experts of the machine tool manufacturer realise innovative turnkey solutions for both industry giants as well as smaller companies and suppliers that enable cost-effective production. DMG MORI Medical Excellence Center: With innovative solutions into the medical technology futureīased on its wide-ranging product portfolio, DMG MORI develops optimum manufacturing solutions for its customers from the medical technology sector. DMG MORI has these in its portfolio in the form of pallet and workpiece handling systems and robotic automations. “The limited production areas in this sector necessitate space-saving, integrated automation solutions”, adds Marcus Krüger. The focus here is on flexible automations, as it is in the production of medical instruments.” Due to the high quantities, machining from the bar is preferred here.
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Marcus Krüger considers automation solutions generally a great trend in many sub-disciplines: “This involves the loading and unloading of single parts and small series in orthopaedics. “Barcode readers, the measurement and marking of parts as integrated options in CELOS, and thus also in the production process, will both simplify and accelerate documentation and tracking.” Automated processes include virtually unmanned production, but also the reading of programmes, quantities and batch sizes in the production environment as well as feedback to the entire system. Where production solutions are concerned, it has therefore become more important than ever to integrate digital solutions very early on in the production process. Instead, it is the high demands in the certification requirements of medical products that determine the process in medical technology”, says Marcus Krüger, Head of the DMG MORI Medical Excellence Center. “The technological possibilities are not, for example, the limiting factor here. Integral automated processes boost efficiencyĭMG MORI is a long-standing partner for manufacturers of medical technology – twelve of the 20 largest players are among the company’s customers – and is well acquainted with the special challenges in mechanical production. The trend is towards more efficiency on all levels, especially in the production of sophisticated products such as knee and hip prostheses or spinal implants. The acquisition of Biomet by Zimmer and of Covidien by Medtronic are just two examples in recent years. Manufacturers are coming together in order to meet these challenges. Production areas are getting ever tighter while at the same time prices for implants continue to fall. The continuous growth on the market for medical technology has consequences for the giants in the industry.
CNC solutions for 6-sided turn-mill machining, 5-axis simultaneous milling, ULTRASONIC technology and high-speed cutting are all included in the portfolio as well as ADDITIVE MANUFACTURING with powder bed technology and digital solutions for future-oriented processes in medical technology. This comprises the entire material mix from high-strength plastic and stainless steel and titanium to cobalt-chrome and now degradable magnesium alloys.
As the leader of technology in machining and as a partner for virtually all notable manufacturers in the industry, DMG MORI plays a key role in enabling implants and instruments to be machined efficiently and above all to meet the high demands on quality. Economic production of the medical technology products is a key issue. Interest in diagnostics and surgical instruments is also growing. Around 180 different products are used in the human body nowadays. Advances in the orthopaedic field in particular are enormous: Hip and knee prostheses and spinal implants are in demand like never before.
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Thanks to early involvement in customer projects, DMG MORI develops optimum manufacturing solutions for medical technical applications in its Medical Excellence Center at DECKEL MAHO Seebach.ĭemographic growth, increasing life expectancy and an economic upswing are among the key drivers in the medical technology industry – with accompanying implications for mechanical production.
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